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TOP GUN TOOLING & MACHINING ACADEMY

   ...a great program that’s NOW even greater because of your feedback!

 

 

Solve a problem in your shop - Through the addition of a "capstone module," you and your Top Gun student will select a complex industry problem that exists within your company, and your student will transfer technical skills and critical thinking acquired in the Top Gun Academy to solve this problem.

Constant feedback -- You and your student's Top Gun instructor will be involved every step of the way as your student works toward the conclusion . . . the presentation of the solution to your company's problem made to you, fellow students, and Top Gun faculty!

Schedule change - Class meetings have been reduced to one night per week, and no summer session, to allow quality time for family and friends.

Original Top Gun advanced competencies continue:

  • Drawing Interpretation

  • Job Processing

  • Quality

  • CNC Milling

  • Mill Programming

 

Key Questions to Ask Yourself

Are YOU doing business today the same as you did five years ago? Have you made changes with training and education that you've made with equipment?

More is expected of you by your customers; consequently, you expect more of your employees. Your employees must be diverse; they must handle more things and confront more varied situations. Your shop has fewer employees; those that remain must be equipped to think for themselves.

The Top Gun Academy is not a continuation of STEP II. The Top Gun Academy is for your "almost best" to make them the best!

You, as shop owners and floor supervisors, can't afford to pass up this opportunity offered by your DTMA and Sinclair Community College!

 

 


 

TOP GUN TOOLING & MACHINING ACADEMY  

         

   

Critical-Thinking Training Program for Experienced

Toolmakers and CNC Machinists/Programmers

 

 

 

Be part of a groundbreaking new program that will affect the future of the Miami Valley's tooling and machining industry.

 

What is the Top Gun Academy?

This is an advanced level, critical-thinking course designed to elevate good technicians to top performers -- Top Guns.

  • An industry-driven program to improve the thinking skills of experienced technicians

  • Designed to help solve the industry's skilled worker shortage

  • Critical component of career-long skill development required to maintain the regional industry's level of excellence

  • Spearheaded by the DTMA, Sinclair, and the AIM Center (a partnership between Sinclair Community College and the University of Dayton)

  • A level of training not currently available anywhere else

  • Endorsed by NTMA

Benefits for the Participant

  • Increased skills, increased value as an employee

  • Earn college credit

  • Recognition in the AIM Center newsletter, Top Gun literature, and DTMA publications

  • Recognition as one of the industry's most technically-skilled technicians

  • Opportunity to share expertise with the goal of strengthening the industry as a whole

  • Potential to join the Top Gun curriculum development team

 

Schedule and Cost

The program consists of four modules -- three foundational modules and two specialized modules:

 

Foundation Modules (competencies listed below)

Advanced Design Interpretation

Advanced Job Processing

Advanced Quality

Specialized Modules (competencies listed below)

Advanced CNC Milling

Future specialized modules TBA

Capstone projects

 

Each module is offered consecutively.  Classes meet one evening a week on the Sinclair campus.  Regular Sinclair tuition rates apply -- approximately $45 per hour per credit hour for Montgomery County residents;  each module is three college credit hours.

 

What is a Top Gun?

Top Guns are top performers in their respective field. They eagerly explore and exploit the limits of processes and technologies. They are motivated to meet and exceed quality, delivery, and productivity goals. They anticipate downstream problems and, through good planning, prevent their occurrence. They possess good critical thinking skills and develop effective recovery strategies when dealing with unforeseen problems.

 

Who Should Attend this Course?

Good technicians who have the potential to be the best technicians.  Students need to meet the following prerequisite criteria:

  • 8 to 10 years of shop experience or possess comparable skills

  • Good working knowledge of GD&T

  • Good working knowledge of measurement tools and methods

  • Good working knowledge of materials, tools, workholding, and machining centers

  • Ability to effectively use pertinent reference materials

  • Good working knowledge of the interpretation and implementation of blueprint specifications

  • Good working knowledge of CNC programs and machine operations

  • Ability to analyze a situation and offer recommendations for improvement

  • Be open to learning new ways of doing a job

  • Willingness to share viewpoints on course topics

  • Demonstrate good interpersonal and communication skills

What People are Saying about the Program:

Tim Friedmann, a Top Gun graduate and machinist at Triangle Precision, offers the following testimony about the program: "One of the elements that I found most beneficial was the opportunity to network with machinists from other companies and learn, from their perspectives, new approaches to solving problems."

 

Why does the Industry Need this Program?

To create high-level technical leaders for the industry. Historically knowledge has passed from generation to generation through work experiences and mentoring by top toolmakers/machinists. Unfortunately, these individuals are rarely good communicators or teachers. With the Top Gun Academy, the industry will be able to expose select workers to a consistent curriculum of the highest level in their respective fields.

 

Questions?  Call DTMA at (937) 512-3862

 

 

MODULE COMPETENCIES

 

Students will develop the following competencies after successfully completing each module:

 

Advanced Design Interpretation

  • Interpret product designs in terms of the expected geometrical features of the product and apply GD&T symbology.

  • Identify conflicting or missing features in a blueprint and assess their potential impact.

  • Determine how completed parts will mate within specified tolerance levels.

  • Analyze the use of a part to determine validity of tolerances and design related to manufacturability.

Advanced Job Processing

  • Design job processes that address workholding, in-process inspection, rapid setups and changeover considerations.

  • Analyze process selection considerations and limitations, including materials, volume, design, dimensions, tolerances, cost, packaging, work flow, and time considerations based on contract requirements.

  • Evaluate and prioritize the resource needs of a project by considering material requirement planning processes, the use of bills of material, the description of work centers to be used for the product to be produced, and master schedules.

  • Develop contingency plans to react to changes in current job processes such as machine breakdown, engineering or personnel changes, or stock availability.

  • Develop clear, concise, and accurate written instructions (including sketches) for the operation of manufacturing processes.

  • Analyze and formulate corrective action on parts that failed in-process inspection, so that the original process is fixed and failed parts are salvaged.

  • Evaluate and determine the selection of processes to be completed internally versus processes to be outsourced (Comp. 7).

Advanced Quality

  • Analyze and document the manufacturing requirements and select an appropriate measurement method, considering precision, accuracy, tolerance, gage repeatability and reproducibility, environmental conditions, and material type.

  • Describe the purpose of calibration and verify the calibration status of an instrument.

  • Determine features/characteristics to check, instruments to use, and frequency to check, based on a part routing and a blueprint.

  • Collect, analyze, and interpret data from a process or machine tool to determine if that process is in statistical control.

  • Develop and apply problem-solving techniques to determine an improvement plan for processes that are not in statistical control and/or not capable of meeting customer requirements.

  • Analyze the impact of nonconformance as it relates to job cost.

  • Develop a documented quality plan based on contract requirements.

Advanced CNC Mill Programming

  • Identify auxiliary equipment and machine limitations related to 3rd and 4th axes.

  • Apply quality control procedures to CNC processing.

  • Identify and describe 5th and 6th on a CNC machine.

  • Identify advanced technology in tool path generation using geometry, tool selection, speeds and feeds, surface finish, and cut methods related to 3rd and 4th axes.

  • Generate appropriate information for complex 3rd and 4th axes part programs including setup instructions, tooling lists, and hard copies to achieve specific productivity goals and eliminate edits.

  • Isolate and analyze programming problems and apply the proper troubleshooting techniques.

  • Apply continuous improvement processes to existing programs in coordination with the machine operators.

  • Analyze, evaluate, and optimize to maximize productivity and reduce variability:
  • tools

  • tool-holding systems

  • workholding

  • setup techniques

  • process selection and limitations

  • use of high-level CNC control features

  • materials and their properties

  • use environments

  • speeds and feeds

  • coolant and delivery systems

  • programs

  • machine capabilities and functionality

  • changeover

  • Apply quality control procedures to CNC milling

  • Isolate and analyze manufacturing problems and apply proper troubleshooting and problem-solving techniques.

  • Demonstrate detailed documentation skills.

 

 


 

Top Gun Academy Prospect Names

You want your employees to increase their skill by attending training and education programs.  But wouldn't it be easier for you if your employees came to you requesting to attend the Top Gun Tooling and Machining Academy?  We want to launch a promotion campaign geared toward employees.

 

To do this, we need to build a database of student prospects so that we can mail information about the Academy directly to their homes.  We need your help to build this database with names of people who meet the Top Gun criteria.

 

name and address information will be used exclusively for promoting the Top Gun Academy.  Please send it to DTMA via fax (937-512-3224) or email (generalinfo@dtma.org

 

 


 

Recruiting Top Gun Academy Students 

Class Starts Each September

The Top Gun Tooling and Machining Academy starts a class each September -- it's not too early to start talking to your employees. The Academy, a combined effort of Sinclair, the AIM Center, and DTMA, is designed to offset the shortage of highly skilled technicians for the tooling and machining industry.

The Top Gun Academy is an advanced level, critical thinking course designed to elevate your good technicians into top performers. This level of training is not available anywhere else in the country. Participants earn college credit for each module.

The course consists of five modules - three foundational modules, one specialized module, and one "capstone" module. Modules are offered consecutively, following Sinclair's standard quarter schedule. Classes meet one evening a week for three hours on the Sinclair campus. Regular Sinclair tuition rates apply ($45 per credit hour for Montgomery County residents); each module is three credit hours.

This course is for your good technicians who have the potential to be your best technicians. Graduates of the Academy are saying great things about the program!

For registration or detailed information about the Top Gun Tooling and Machining Academy, contact the DTMA office at (937) 512-3862 or generalinfo@dtma.org


Student Registration

Click here to download the Top Gun Student Registration/Prerequisite Checklist(Adobe Acrobat Reader is required.)
 


 

 

Top Gun Academy Gets National Endorsement

The Top Gun Tooling and Machining Academy, an advanced level, critical thinking program at Sinclair Community College designed to elevate good tooling and machining technicians into top performers, has received the endorsement of the National Tooling and Machining Association.

 

Word of the endorsement came from Dick Walker, NTMA’s Director of Education.  “The National Tooling and Machining Association endorses the Top Gun Academy instructional modules for use by programs wishing to provide advanced or “masters level” experiences to tooling and manufacturing technicians beyond the traditional apprenticeship or associate degree/technical certificate level.”

 

“This is really big news for us,” said Dr. George Sehi, Sinclair Dean of Engineering and Industrial Technologies.  “What this means is that a program Sinclair developed, in cooperation with the Dayton Tooling and Machining Association, to help Miami Valley companies, is now a model for the rest of the country.”

 

“Historically, tooling and machining skills have been passed from generation to generation through work experiences and a mentoring process.  Unfortunately, these individuals are seldom good communicators or teachers.  With this program our industry is able to expose select employees to a consistent curriculum of the highest level in their respective fields,” said Angelia Erbaugh, Executive Director of The Dayton Tooling and Manufacturing Association (DTMA).

 

Tim Friedmann, a Top Gun graduate and machinist at Triangle Precision, said he benefited from the program.  “One of the elements that I found most beneficial was the opportunity to network with machinists from other companies and learn from their perspectives to solving a problem.  The Top Gun Academy challenged me to refine my critical thinking skills.”

 

To learn more about the Top Gun Academy, call Shep Anderson at (937) 512-2378 or the DTMA at

(937) 512-3862.   

 

 

 

 

Careers & Training

Career Opportunities

Expanded List of Careers

Training Centers

Apprenticeship Programs

Lean Manufacturing

NIMS

 

 

 

On this page:

Module Competencies

Prospect Names

Recruiting Students for Next Class

 

Student Registration/ Prerequisite Checklist

 

National Endorsement

 

 

 

For more information about the Top Gun Academy and about other programs offered through Sinclair Community College's Engineering and Industrial Technology Division, contact the DTMA office or visit Sinclair's website.

 

 

 
 
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